Tooling
Tool and jig design & manufacturing & repair
The complexity and the competitiveness of our plastic and compression injection moulding services are supported by our own tool design & manufacturing workshop, where the complete range of technologies are available. Our long experience in this activity goes back to the years of foundation of the company. The traditions, highly qualified design & process engineers, skilled workers, advanced design software (AutoCAD, Pro-Engineer, UNIGRAPHICS), computerized activities and high-precision erosion and milling machines guarantee high quality of the tools produced.
"VT Bulplast" provides maintenance, repair and modification of the customers’ tools used in running projects, but it also delivers integrated tooling solutions to customers from design to cost-effective manufacturing.
Complex 3D design
- CAD/CAM/CAE - Pro/ENGINEER, UNIGRAPHICS; AutoCAD;
- Parallel Engineering:
- Fully computerized activities;
- Organization of the human and machinery resources;
- Parallel procurement of materials, normalized elements and cutting tools.
- Use of renowned brand name steels: ESCHMANNSTAHL, THYSSEN and others under DIN standards;
- Use of database with standardized elements provided by HASCO, EOC NORMALIEN, STRACK etc;
- Design and manufacturing of injection molds with hot runner systems supplied by HASCO, STRACK, MOLDMASTER and THERMOPLAY.
- Parallel work in a team of highly qualified design & process engineers and workers;
- Common database for different projects
Type of tools we manufacture
Type | Overall dimensions mm (max) | Weight kg (max) | Used for production of parts made of the following materials: |
Injection moulds | 650x500x500 | 1300 | Thermoplastics, rubber |
Jigs & fixtures for machining, control and assembly; stamps; vacuum molds | Steel, non-ferrous metals, plastics |
Main parameters
- Complex surface profiles (3D);
- Accuracy of 0.005 mm;
- Four or more additional openings;
- One or more tool cavities - depending on the part characteristics;
- Systems for hot runner systems;
- Polishing of forming surfaces.
Tool production equipment includes:
- CNC Milling Machines
- Universal Milling Machines
- Wire Cut Machine
- Die Cut Machines
- Jig Boring Machine
- Surface, Cylindrical and Coordinate Grinding Machines
- Lathes precise & universal
- Laser Welding Machine
Measuring equipment:
Name | Manufacturer | Type | Technological parameters |
3D measuring machine | Leitz | WPM 864 | 800 x 600 x 400 mm |
Profile projector | Hauser | H602 | 180 x 90 mm |
Universal measuring microscope | Hauser | H302 | 100 x 60 mm |
Universal measuring microscope | Hauser | H302 | 100 x 50 mm |
Height gauge | TESA | Micro-Hite | 0 - 500 mm |
Height gauge | Mahr | Digimar 817 C | 0 - 500 mm |
Height gauge | Mahr | Digimar 817 C | 0 - 500 mm |
Height gauge | TRIMOS | VERTICAL | 0 - 500 mm |
Color measurement | HUNTERLab | ColorFlex | Diffuse/ 8° (sphere) |
Our Customers:
LIEBHERR, LEGRAND, SENSUS, LEM, ABB France & ABB Germany, DUNGS, EMERSON, HONEYWELL
